TWL100 Automatic Wrap-Around Round Bottle Labeling Machine SUS304 30-80 Bottles/Min 360 Degree CE
The TWL100 Automatic Wrap-Around Round Bottle Labeling Machine is engineered for full 360-degree label coverage on cylindrical containers. Using a precision-controlled container rotation mechanism synchronized with label dispensing, it applies a single label that wraps completely around the bottle or can circumference with seamless overlap control. Ideal for products requiring maximum branding surface such as beverage bottles, supplement containers, food jars, and personal care packaging.
Containers enter via the adjustable feed conveyor with spacing mechanism. The photoelectric sensor triggers label dispensing while the rotation drive precisely rotates each container through a full 360-degree cycle. The label is peeled from the backing web and rolled smoothly around the container circumference. The final pressing roller ensures uniform adhesion with no bubbles, wrinkles, or edge lifting. All parameters are controlled through the PLC touch screen with stored recipes for different container sizes.
Technical Specifications
| Model |
TWL100-WA |
| Application |
Full wrap-around 360-degree labeling on round containers |
| Capacity |
30-80 bottles/minute (depending on container size and label length) |
| Max Label Length (wrap) |
300mm |
| Max Label Height |
100mm |
| Suitable Container Diameter |
≤110mm |
| Labeling Accuracy |
±1mm |
| Power |
1.1kw |
| Compressed Air |
0.6 Mpa |
| Voltage |
220V/1P 50Hz |
| Machine Dimensions |
1650*900*900mm |
| Weight |
250kg |
| Construction |
SUS304 stainless steel frame |
| Control System |
PLC with touch screen HMI |
| Conveyor Height |
Customizable |
Key Features
- Precision 360-degree container rotation for full wrap-around labeling
- Servo-driven label dispensing synchronized with container rotation speed
- Adjustable overlap control for seamless or overlapped label edges
- Photoelectric sensor positioning ensures consistent label start point
- Tension-controlled label web system prevents stretching or tearing during wrap
- Pressing roller mechanism eliminates bubbles and ensures uniform adhesion
- Quick-change tooling for different container diameters and label sizes
- PLC touch screen with recipe storage for rapid product changeover
- SUS304 stainless steel frame for food-grade and pharmaceutical environments
- Optional hot foil coder for inline date/batch printing on the wrap label
Frequently Asked Questions
Q1: What is the difference between wrap-around and standard labeling?
A: Standard labeling applies a label to a specific spot on the container. Wrap-around labeling rotates the container 360 degrees during application, covering the full circumference with a single continuous label for maximum branding and information space.
Q2: Can the label overlap be controlled?
A: Yes. The PLC allows you to program the exact overlap length. You can set a seamless edge-to-edge application or a specified overlap for tamper-evident seals or extended information panels.
Q3: What container shapes work best with wrap-around labeling?
A: The machine is optimized for perfectly cylindrical containers. Slightly tapered containers can also be accommodated within a limited taper angle. Square, oval, or irregular shapes require a different labeling solution.
Q4: Does wrap-around labeling slow down production speed?
A: Production speed depends on label length. Longer wrap labels require more rotation time per container. For standard 200-300mm labels, output is 30-60 bottles/minute. Shorter labels achieve up to 80 bottles/minute.
Q5: What industries commonly use wrap-around labeling?
A: Beverage (juice, water, energy drink bottles), dietary supplements (protein powder jars), food (sauce jars, honey containers), personal care (shampoo, lotion bottles), and nutraceuticals requiring full-ingredient panel labeling.
Q6: Can clear or transparent wrap labels be applied?
A: Yes. With optional clear-label sensor optics, the machine handles transparent PP, PE, and PET wrap labels effectively. No-label-look applications are fully supported.
Q7: How is label waste minimized?
A: The photoelectric sensor detects the gap between labels on the backing web, ensuring each label is dispensed precisely. Anti-waste programming stops dispensing when no container is detected, minimizing label waste during gaps or stoppages.
Q8: Do you provide after-sales service and spare parts?
A: Yes. We provide a comprehensive spare parts catalog, preventive maintenance schedule, remote diagnostics, and worldwide parts shipping. On-site service and extended warranty contracts are available.
